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source_text · PDF page 1, section 1: BS EN 60204-1:2018+A1:2025 – Electrical Control Panel Compliance Checklist Page | 1 19322/20 Project Details Equipment Traversing Building Door System Project / Panel Reference MAYFLOWER2-MPC01 Location Walkway Manufacturer / Integrator EDS (Electrical-Data-Security) Ltd Date of Inspection 29/04/2025 Engineer(s) Martin Witts 1. Documentation & Design Checklist Item Required Verified Notes Risk Assessment (ISO 12100 aligned) Yes ☒ Electrical Schematics Yes ☒ Bill of Materials with Safety Component List Yes ☒ Control System Functional Description Yes ☒ Protective Device Coordination and SCC Rating Yes ☒ Residual Voltage Discharge Evidence (≤60 V) Yes ☒ Nameplate with Ratings Yes ☒ Operator / Maintenance Instructions If req. ☒ 2. Visual Inspection Inspection Point Verified Comments Enclosure and IP rating appropriate ☒ IP66 Conductor marking ☒ Cable protection ☒ Protective Earth (PE) bonded ☒ Device labelling ☒ Isolator accessible and labelled ☒ ☐ · model certainty: PDF text; not AI interpreted · PDF page 1

source_text · PDF page 2, section 1: BS EN 60204-1:2018+A1:2025 – Electrical Control Panel Compliance Checklist Page | 2 19322/20 Emergency stop present and marked ☒ ☐ Bonding of exposed conductive parts / Structural Steel ☒ ☐ AC/DC/SELV separation maintained ☒ ☐ 3. Electrical Testing Test Description Measured Value Pass / Fail Notes Insulation Resistance ≥1 MΩ ☒ ☐ 7.4MΩ Earth Continuity ≤0.1 Ω ☒ ☐ 0.00Ω Voltage Verification (400 V 3P) ☒ ☐ 413 / 241 Functional Bonding Integrity ☒ ☐ Overcurrent Protection Configuration ☒ ☐ Polarity & Rotation Verified ☒ ☐ SELV/PELV Circuit Verification ☒ ☐ Earth Leakage Compliance ☒ ☐ 3.6mA See advisory note Earth Fault Loop Impedance (Zs) (sockets) ☒ ☐ Zdb:0.3 Zs:0.04Ω External Circuits IΔn Icu / Icn Loc Motor MCB (20A) N/A L1 / L2 / L3 10kA R3/1-2-3 PSU RCBO (6A) 17.1ms ☒ ☐ 10kA R3/4 Brake RCBO (6A) 17.3ms ☒ ☐ 10kA R3/5 Socket Outlet RCBO (10A) 17.3ms ☒ ☐ 10kA R3/6 PFC (incomer) kA 8.03 Total Load A kVA kW 14.10 3.96 3.17 · model certainty: PDF text; not AI interpreted · PDF page 2

source_text · PDF page 3, section 1: BS EN 60204-1:2018+A1:2025 – Electrical Control Panel Compliance Checklist Page | 3 19322/20 4. Functional Testing Function Pass / Fail Comments Main isolator disconnects all live conductors ☒ ☐ Emergency stop interrupts all hazard motion ☒ ☐ Control logic matches schematic ☒ ☐ Start/Stop/Reset operations function ☒ ☐ Interlocks perform ok ☒ ☐ Indicators and alarms are functional ☒ ☐ Brake coil energises and releases correctly ☒ ☐ 5. Residual Voltage Discharge (≤60 V within 5s) Component Voltage After 5s Pass / Fail Notes VFD DC Bus ☒ ☐ Brake Coil ☒ ☐ 6. Instruments Used Instrument Model Serial No. Calibration Due Insulation Tester Fluke 1663-UK 5816112 01/12/2025 Continuity Tester Fluke 1663-UK 5816112 01/12/2025 Multimeter / Clamp Megger MET1000 452341 23/11/2025 Earth Loop Tester Fluke 1663-UK 5816112 01/12/2025 Touch Current Meter PRO TMP775 26543 13/10/2025 7. BS EN 61439-1 – Assembly Compliance Requirement Verified Notes Rated Current (InA) marked ☒ Short-Circuit Withstand (Icw) declared ☒ Degree of Protection (IP) verified - Clause 5.2 ☒ Clearances and creepage compliant ☒ Mechanical strength verified ☒ Internal separation defined ☒ · model certainty: PDF text; not AI interpreted · PDF page 3

source_text · PDF page 4, section 1: BS EN 60204-1:2018+A1:2025 – Electrical Control Panel Compliance Checklist Page | 4 19322/20 Terminal access & labels visible ☒ 8. BS EN 61439-1 – Performance Tests Test Item Method Verified Notes Temperature rise Type-tested ☒ Dielectric withstand 2.5 kV AC Type-tested ☒ Dielectric testing applied to passive wiring only. Active components (VFD, PLC, PSU) excluded under manufacturer's type test evidence in accordance with BS EN 61439-1 clause 10.9. Protective circuit continuity Measured ☒ 0.00Ω Functional unit labelling & layout Verified ☒ 9. Components Excluded from Dielectric Testing Component Type Make / Model Reference Evidence (datasheet, certificate, etc.) VFD Siemens SINAMICS V20 (VFD) CE Declaration + Datasheet PLC Siemens LOGO CE Declaration + Datasheet Power Supply Siemens SITOP PSU100L CE Declaration + Datasheet Terminal Blocks Phoenix Terminal Blocks (UT 2.5) CE Declaration + Datasheet 10. Notes All excluded components were installed in accordance with manufacturer guidelines. Dielectric testing was applied only to passive wiring, terminals, and non-electronic elements of the assembly. Test voltages used elsewhere: 2.5 kV AC for 1 minute. 11. Declaration Field Detail Engineer Name Martin Witts Organisation EDS (Electrical-Data-Security) Ltd Signature M.Witts Date 02/05/2025 · model certainty: PDF text; not AI interpreted · PDF page 4

source_text · PDF page 5, section 1: BS EN 60204-1:2018+A1:2025 – Electrical Control Panel Compliance Checklist Page | 5 19322/20 Advisory Note – Touch Current and Earth Leakage These advisory outlines the distinction between Touch Current and Earth Leakage Current with respect to their relevance under BS EN 60204-1:2018+A1:2025 and associated UK compliance frameworks for electrical equipment and control panels. Compliance Summary BS EN 60204-1:2018+A1:2025 does not mandate routine measurement of touch current or earth leakage current for Class I electrical panels. Compliance is typically demonstrated through earth continuity, insulation resistance, verification of protection against residual voltage, and where applicable, fault loop impedance (Zs) at socket outlets. Advisory Position For most industrial installations, formal testing of touch current is not expected unless explicitly required by a product standard. Earth leakage current may be measured where functional safety, RCD discrimination, or operational characteristics demand closer evaluation. Practical Considerations for Earth Leakage Measurement In many industrial settings, control panels are bonded to structural steelwork and multiple parallel earth paths exist. Under these conditions, measurement of earth leakage current may not reflect the total leakage due to current division through structural components, armoured cable sheaths, or extraneous bonding conductors. Standard clamp measurements on a single protective conductor may therefore provide only a partial result. These factors should be taken into account when interpreting earth leakage readings, particularly in installations with extensive steel bonding. Where leakage measurement is recorded, it should be acknowledged that structural and parallel return paths may influence the reading. · model certainty: PDF text; not AI interpreted · PDF page 5